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主办单位:煤炭科学研究总院有限公司、中国煤炭学会学术期刊工作委员会
大功率铅酸蓄电池防爆充电机系统设计
  • Title

    High-power lead acid battery charger system design

  • 作者

    张云飞苏功富

  • Author

    ZHANG Yunfei;SU Gongfu

  • 单位

    国能神东煤炭集团有限责任公司航天重型工程装备有限公司

  • Organization
    CHN Energy Shendong Coal Group Co., Ltd.
    Aerospace Heavy Engineering Equipment Co.
  • 摘要
    大功率铅酸蓄电池防爆充电机主要用于蓄电池式支架搬运车、铲板车等车载蓄电池充电,提高车辆运行效率。为解决目前国内防爆铅酸蓄电池充电机功率容量设计不够,,防爆壳体内部温升高导致的功率元器件损坏、工作可靠性差等问题,提出了一种大功率防爆铅酸蓄电池充电机系统设计方案,通过对整机进行合理的结构布局和功率规划设计,采取合理的安装结构及装配工艺,合理的电气设计方案及元器件设计选型、参数匹配,实现整机硬软件控制参数优化,确保大功率充电情况下,整机温升不超标,并能稳定可靠地工作。结果表明,该型充电机操作检修方便,电气安全性能高,具有良好的人机交互及完善的控制保护功能,实现了多种型号的充电机功能进行整合,达到一机多用的效果,解决了现有充电机普遍存在充电功率小、输入电压单一、散热性能差、寿命低等问题,提高了充电机的使用效率及使用寿命。
  • Abstract

    The high-power Lead acid battery charger is mainly used for on-board battery charging, such as battery-powered support carriers, forklift trucks, etc. , to improve the running efficiency of vehicles. In order to solve the problems of insufficient power capacity design of domestic explosion-proof Lead acid battery chargers, and the damage of power components and poor working reliability caused by the rise in the internal temperature of the explosion-proof case, a design proposal for a high-power explosion-proof Lead acid battery charger system is presented, which is based on the reasonable structural layout and power planning of the whole machine, and the adoption of a reasonable installation structure and assembly process, the reasonable electrical design scheme and component design selection, parameter matching, realize the whole machine hardware and software control parameter optimization, ensure the whole machine temperature rise does not exceed the standard under the high-power charging, and can work stably and reliably. The results show that this type of charger is easy to operate and repair, has high electrical safety performance, good man-machine interaction and perfect control and protection functions, and realizes the integration of various types of charger functions, the utility model solves the problems of low charging power, single input voltage, poor heat dissipation performance and low service life of the existing charger, and improves the service efficiency and service life of the charger.

  • 关键词

    大功率铅酸蓄电池防爆充电机系统设计

  • KeyWords

    high power;lead acid battery;explosion-proof charger;system design

  • 文章目录
    0 引言
    1 整体方案
    1.1 整体结构
    1.2 元器件布局
    2 关键技术
    3 电气控制方案
    3.1 电气主回路
    3.2 控制器硬件方案
    3.3 控制策略
    3.3.1 逻辑控制
    3.3.2 充电控制策略
    3.3.3 控制算法
    3.3.4 保护逻辑
    4 应用情况
    5 结语
  • DOI
  • 引用格式
    张云飞,苏功富.大功率铅酸蓄电池防爆充电机系统设计[J].煤炭科学技术,2022,50(S2):359-366.DOI:10.13199/j.cnki.cst.2022-1978.
  • Citation
    ZHANG Yunfei,SU Gongfu. High-power lead acid battery charger system design[J]. Coal Science and Technology,2022,50(S2):359−366
  • 图表
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    • 结构布局

    图(7) / 表(0)

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